Pogoji za brizganje materialov za brizganje

Ime materiala pogoji oblikovanja ABS
1. Glede na pretočnost izberite ustrezen vod in zapor.
2. Izberite ustrezno stanje fuzije za položaj vrat.
3. Zaradi visokotlačnega oblikovanja mora biti nagib umika nad 2 stopinji. 4.
4. Stopnja krčenja mora biti približno 0,5 odstotka. 5.
5. Previdnostni ukrepi, ki se običajno uporabljajo za pozlačene izdelke, so naslednji: (1) Temperatura cevi materiala mora biti visoka, približno 220 stopinj 250 stopinj (2) Temperatura vbrizgavanja mora biti počasna (z uporabo druge metode tlaka) in vbrizgavanje tlak mora biti nizek; (3) Ne uporabljajte sredstva za ločevanje plesni; (4) Ne sme biti ponora krčenja in nobenih oznak toka talilne linije; (5) Na površini končnega izdelka ne sme biti nobenih poškodb.
6. Heating temperature 180290 degree , mold temperature 5080 degree , material tube temperature 200230 degree , ejecting material temperature 200240 degree , injection pressure 7001500kg/cm², minimum operation temperature 260 degree .
7. Using hot air dryer, drying temperature 80100 degree , time required 24 hours (less than 0.3 percent ), material tube temperature 220240 degree for the first section; 210240 degree for the second section; 180230 degree for the third section; 150180 degree for the fourth section; mold surface temperature 5090 degree , injection pressure 5002100kg/cm².
8. Temperature setting: injection nozzle 203295 degree , front section 220295 degree , middle section 210290 degree , back section 180210 degree ; screw speed 70150rpm, mold temperature 1080 degree , holding pressure 3060 percent , back pressure 100250kg/cm².
9. gostota 1.041.06g/cc, temperatura deformacije 82122 stopinj, krčenje pri oblikovanju 0.40,8 odstotka, specifična teža 1.01.2, koeficient linearne ekspanzije 0,000060,00013/ stopinja, krčenje oblikovanja 0,30,8 odstotka, temperatura toplotne deformacije 66107 stopinj (88113 stopinj).

AS(SAN)
 1. If there is a risk of cracking in the molded product, pay attention to the design of the molded product. In special cases, use a retraction tilt of more than 1 degree , and pay attention to the mold must not have a low sink part.
2. Stopnja krčenja pri oblikovanju je približno 0.45 odstotkov, temperatura segrevanja 170310 stopinj, uporaba sušilnika z vročim zrakom, čas sušenja 23 ur (manj kot 0,1 odstotka), temperatura sušenja 80100 stopinj, cev materiala temperatura 180290 stopinj, 3.
3. temperature setting: injection nozzle 205240 degree , front section 190235 degree , middle section 180230 degree , back section 180210 degree ; screw speed 70150rpm, mold temperature 3580 degree , injection pressure 7002300kg/cm², holding pressure 3060 percent , back pressure 100200kg/cm².
4. linear expansion coefficient 0.0{{10}}0060.00008/ degree , molding shrinkage 0.20.7 percent , heat deflection temperature 9193 degree (8899 degree ), glass transfer temperature 125 degree , conduction coefficient 0.0003cal.cm.s.sm/ degree , density 1.061.08g/cm³, tensile strength 650800kgf/cm², Elongation 23 percent , Elasticity 3200037000 kgf/cm², 2.13.2kgf.cm/cm, Rockwell hardness M80, Transparent, Water absorption 0.20.3 percent .

CA
1. Material mora biti pred-posušen, temperatura sušenja 7580 stopinj, čas sušenja 26 ur, specifična teža 1,29.
2. Stopnja krčenja pri oblikovanju je približno 0,5 odstotka.
3. Temperatura ogrevanja 170265 stopinj, temperatura plesni 2080 stopinj.

CAB
1. Temperatura ogrevanja 170265 stopinj, temperatura plesni 2080 stopinj.
2. Temperatura sušenja 7580 stopinj, čas sušenja 26 ur.

 CP

1. Temperatura ogrevanja 170265 stopinj, temperatura plesni 2080 stopinj.

 EVA

 1. temperature setting: injection nozzle 185 degree , front section 166 degree , middle section 160 degree , back section 150 degree ; screw speed max, mold temperature 3545 degree , back pressure 10kg.
2. Material tube temperature 150180 degree , injection nozzle 150 degree , first section 150 degree , second section 140 degree , third section 120 degree , mold temperature 3040 degree , injection pressure 600800kg/cm², molding shrinkage 0.72 percent , drying temperature 4050 degree , drying time 24 hours.

 FR-PET
1. UL-dolgotrajna toplotna odpornost 140 stopinj, temperatura odklona toplote do 225 stopinj.
2. Počasna stopnja kristalizacije, strogi pogoji sušenja in obdelave.
3. Sušenje: 140 stopinj 3 ure ali 120 stopinj 58 ur. 4. Temperatura vbrizgavanja: 235 stopinj 250 stopinj 5. Temperatura kalupa: 40 stopinj 80 stopinj.

HDPE
1. nastavitev temperature: vbrizgalna šoba 210 stopinj, sprednji del 200 stopinj, srednji del 200 stopinj, zadnji del 195 stopinj; hitrost vijaka 140 vrt/min, protitlak 15 kg.
2. koeficient linearne ekspanzije 0.000100,00013/stopinj, krčenje pri oblikovanju 1,25,0 odstotka, specifična teža 0,930,97 temperatura odklona toplote 4349 stopinj (6082 stopinj)
BOKI 1. nastavitev temperature: vbrizgalna šoba 220240 stopinj, sprednji del 210230 stopinj, srednji del 200230 stopinj, zadnji del 190215 stopinj; hitrost vijaka 135215 vrt/min, temperatura kalupa 25 stopinj, protitlak 5-10 kg specifična teža 1,05 g/cc

BOKI

1. nastavitev temperature: vbrizgalna šoba 220240 stopinj, sprednji del 210230 stopinj, srednji del 200230 stopinj, zadnji del 190215 stopinj; hitrost vijaka 135215 vrt/min, temperatura kalupa 25 stopinj, protitlak 5-10 kg specifična teža 1,05 g/cc

2. koeficient linearnega raztezanja 0.0000340,00021/ stopinja, krčenje pri oblikovanju 0,20,6 odstotka, temperatura odklona toplote 96 stopinj.

LCP Ⅱ

1. gostota 1,351,45 g/cc, temperatura deformacije 198310 stopinj, ulivno krčenje 0.11,0 odstotkov.
2. fast curing, resin temperature 300 degree , mold temperature 100 degree , injection pressure 300kg/cm², fast injection speed, short forming time, ready drying 150 degree , takes more than 4 hours, glass fiber reinforced 170, fluidity 210.

 LCP Ⅲ
1. gostota 1,351,45 g/cc, temperatura deformacije 198310 stopinj, ulivno krčenje 0.11,0 odstotkov.
2. fast curing, resin temperature 260 degree , mold temperature 100 degree , injection pressure 300kg/cm², fast injection speed, short forming time, pre-drying 140 degree , 3 hours required, glass fiber reinforced 230.

LDPE

1. temperature setting: injection nozzle 140190 degree , front section 140200 degree , middle section 135195 degree , back section 130180 degree ; screw speed 210220rpm, mold temperature 1070 degree , material tube temperature 150310 degree , back pressure 5-10kg, mold temperature 3050 degree , injection pressure 360500kg/cm².
2. Koeficient linearne ekspanzije 0.000100,00020/stopinj, krčenje pri oblikovanju 1,55,0 odstotka, specifična teža 0,910,93, temperatura odklona toplote (3849 stopinj).

PA
1. injection temperature and drying temperature must be high; injection pressure and holding pressure should not be too high and too long, to inject the male mold at high speed, there should be exhaust channels to avoid scorching of the rubber; back pressure 50150kg/cm².
 2. The plastic should not be put into the melt cylinder before it reaches the dry level, because it is easy to be stuck in the rod groove of the feeding section with strong water, forming a difficult phenomenon of feeding.
3. Pri oblikovanju se zlahka ohladi na injekcijski šobi. Če se tlak vbrizgavanja med hlajenjem poveča, je mogoče zlahka zlomiti povratni ventil, zato mora biti nadzor temperature na vbrizgalni šobi ustrezen. Da bi preprečili prelivanje plastike v kalup, je priporočljivo uporabiti nadzorovano šobo.
4. When changing to other plastics for injection, it should be noted that the original nylon heating temperature is 270 degree or more, while the general material heating temperature is only about 200 degree for operation, so the melting barrel must be heated to the nylon heating temperature before operation, otherwise it is easy to break the screw's check valve and dispensing head.
5. Za dobre rezultate je treba upoštevati metodo oblikovanja. 6.
6. Za preprečitev nastanka odpadnega roba je treba uporabiti precizne kalupe.
7. Pri uporabi industrijskih kalupov mora biti temperatura materiala za oblikovanje kristalizirana.
8. Zasnova oblikovanih izdelkov mora preprečevati depresijo in upoštevati dimenzijsko stabilnost.
9. Stopnja krčenja oblikovanja je približno 1,52,5 odstotka.
10. The heating temperature of nylon 6 (PA6) is 220300 degree , the mold temperature is 100160 degree , the material tube temperature is 200260 degree , the injection material temperature is 220300 degree , the injection pressure is 7002000kg/cm², the minimum operation temperature is 225 degree , the melting point temperature is 215 degree , the molding temperature is 10300 degree , the drying temperature is 75100 degree , the time required is 26 hours, and the use time is 26 hours. It takes 26 hours, using dehumidifying dryer, injection pressure 7502000kg/cm2, material tube temperature 230 degree for the first section; 230 degree for the second section; 220 degree for the third section; 210 degree for the fourth section; mold surface temperature 2570 degree . Coefficient of linear expansion 0.000083/ degree , molding shrinkage 0.62.1 percent , specific gravity 1.11.4 heat deflection temperature 6770 degree (149185 degree ). 11. Nylon 66(PA66) heating temperature 250380 degree , mold temperature 30100 degree , material tube temperature 240300 degree , injection material temperature 250310 degree , injection pressure 6002100kg/cm², minimum operation temperature 260 degree , melting point temperature 215 degree , molding temperature 260320 degree , drying temperature 8090 degree . It takes 36 hours, using dehumidifying dryer, linear expansion coefficient 0.000080.00013/ degree , molding shrinkage 1.32.4 percent , specific gravity 1.11.4, heat deflection temperature 6686 degree . 12. temperature setting: injection nozzle 235265 degree , front section 235245 degree , middle section 210240 degree , rear section 195230 degree ; screw speed 100105rpm, mold temperature 3540 degree , back pressure 5-10kg. 13. density 0.941.14g/cc, deformation temperature 35121 degree , molding shrinkage 0.7 2.5 percent . PAR 1. density 1.171.31g/cc, deformation temperature 95175 degree , molding shrinkage 0.81.0 percent . 2. glass transfer point 190 degree , fast curing, resin temperature 370 degree , mold temperature 130 degree , injection pressure 1000kg/cm², fast injection speed, ordinary forming time, ready drying 140 degree , takes 6 hours, glass fiber reinforced 35, fluidity 50.

 PBT

1. Temperaturo talilnega cilindra je treba nadzorovati na 230270 stopinj, temperaturo kalupa pa je treba nastaviti na 40 stopinj 90 stopinj.

2. When you want to get a good glossy surface, it is advisable to increase the temperature, and if necessary, to carry out sufficient preparatory drying. The required injection pressure is about 5001300kg/m². 3.
3. Temperature setting: nozzle 250 degree , front section 245 degree , middle section 235 degree , back section 230 degree ; screw speed 80rpm, mold temperature 40120 degree , back pressure 10kg, material tube temperature 230270 degree , injection pressure 3001000kg/cm², drying temperature 100140 degree , time required 28 hours.
4. gostota 1.291.50g/cc, temperatura deformacije 50110 stopinj, krčenje oblikovanja 1.32.4 odstotka, specifična teža 1.31.6.
 PC
 1. The injection pressure is high, and the temperature inside the tube is too high or stagnant for a long time, it is easy to start thermal decomposition, discoloration and reduce the physical properties, so the mold temperature should be 85 degree 120 degree .
 2. It is especially difficult to form thick products because the finished products are prone to residual stress, which will cause future rupture.
 3. High temperature and high pressure are required for forming, so screw type forming shuttle should be used.
4. Material mora biti pred uporabo dovolj posušen.
5. Vrata in vodila morajo biti zasnovana z nizkim pretočnim uporom. 6.
6. Oblika oblikovanega izdelka mora biti blizu debelini mesa, da se prepreči vložek kovinskih delov. Poleg tega mora biti nagib umika nad 2 stopinji.
 7. shrinkage rate 0.40.7 percent , specific gravity 1.21.5. 8. heating temperature 260320 degree , mold temperature 80120 degree , material tube temperature 260310 degree , ejecting material temperature 280320 degree , injection pressure 8001500kg/cm², minimum operating temperature 260 degree . 9. Using dehumidifying dryer, drying temperature is 105120 degree (below 0.020.03 percent ), taking 24 hours, material tube temperature is 260270 degree for the first section; 260270 degree for the second section; 240250 degree for the third section; 220230 degree for the fourth section; mold surface temperature is 4060 degree . 10. temperature setting: injection nozzle 275305 degree , front section 270275 degree , middle section 265275 degree , rear section 250270 degree ; screw speed 50115rpm, mold temperature 60120 degree , injection pressure 7002100kg/cm², back pressure 5-15kg. 11. density 1.20g/cc, deformation temperature 120 146 degree , coefficient of linear expansion 0.000066/ degree , heat deflection temperature 129135 degree (141 degree ),.

PCTFE
1. Oblikujte vrata in vodilo za ustrezen pretok. 2. 2. Uporabiti je treba visokotlačni stroj za brizganje. 3. 3. Izberite pogoje oblikovanja, ki lahko preprečijo razbarvanje. 4. Uporabite protikorozijske kalupe in materiale ter površinsko obdelavo. 5. 5. Stopnja krčenja oblikovanja je približno 0,5 odstotka.

PE
1. PE material visoke gostote ima očitno temperaturo kristalizacije, zato je bolje povečati hitrost vbrizgavanja. 2. 2. Pri debelih mesnih izdelkih je še posebej pomembno povečati hitrost vbrizgavanja: lahko izboljša površinski sijaj izdelkov, prepreči deformacijo, zmanjša krčenje pri oblikovanju itd. 3. 3. Zasnova vijakov in ne{{ 5}}oprema za vzvratno vožnjo mora biti natančna, če pride do izgube ali poškodbe, se material dodaja počasi. (Zaradi povratnega toka plastike se količina vbrizgavanja v kalup zmanjša, staljeni material pa se podpre v dozirnem delu, tako da se nov material v dovodnem delu zadrži, kar povzroči odpoved presnove in tako nastane oblikovani izdelki z nesolidno kakovostjo, močnim krčenjem in visoko stopnjo napak.) 4. Oblika kalupa (vrata, tekač) ima hitro hitrost dokončanja materiala. 5. Sprejmite način hlajenja z enakomerno hitrostjo hlajenja. 6. 6. Uporaba vijačnega stroja za oblikovanje je boljša, dobra pretočnost; ni potrebe po visokotlačnem tlaku vbrizgavanja, zadrževalni tlak mora biti daljši 3060 odstotkov. 7. Stopnja krčenja je 2,5 odstotka in 2,0 odstotka v pravi kotni smeri. 8. Oblikovani izdelki morajo biti zasnovani tako, da preprečujejo upogibanje in deformacije. 9. Nizka